Blog

Cutting Tools

Walter presents the new Tiger·tec® Gold indexable inserts, specially designed for turning operations.

ISCAR introduces new indexable milling cutters for 90° square shoulder and face milling applications which mount square inserts with 8 cutting edges. This new family of tools was designed for rough and semi-finishing operations, intended for highly efficient face milling applications, primarily for steel and cast-iron. 1/2 5 Flute Carbide End Mill

Cutting Tools

Following the successful introduction in 2018 and growing market demand, ISCAR is expanding the LOGIQ-4-FEED family of fast feed milling cutters by introducing new tools that carry narrow “bone shape” larger sized (08) inserts.

Presented by: Iscar Tools Inc.,

ISCAR introduces NEOFEED for high productivity milling which incorporates indexable double sided inserts with 8 cutting edges.

Steel (ISO P) is a complex material and it’s only getting more complex. In a competitive market it is essential to keep progressing and find ways that can make your steel turning operations more efficient and productive.

The MODUDRILL family provides a significant increase drilling depth by an additional 200 mm using only two bodies to cover the existing diameter range: one by 33-36 mm and the other by 37-40 mm, using either of two available heads.

Presented by: Iscar Tools Inc.,

OSG’s A-BRAND® ADO-TRS drill is an advanced performance high-feed 3-flute carbide drill. Patented geometry provides stable chip ejection, even with less flute space inherent in 3-flute drills. The result is up to 3X faster cycle times and 3X longer tool life than 2-flute drills.

The new-generation steel turning insert grades GC4425 and GC4415 deliver improved performance in every way. Coated with second-generation Inveio® technology, they have a broad range of applications and are recommended for continuous and interrupted cuts. See how our experts worked their magic and learn what drove them to create our recently launched ISO P steel turning grades – GC4415 and GC4425.

Walter now offers solid carbide inch tools specifically designed to deliver ultimate results in aluminum.

OSG’s HY-PRO® VGM variable geometry end mill series is available in 5-, 6- and 7-flute line-ups with multiple lengths of cut, with both square and corner radius variations. Featuring geometry and coating that reduces vibration, maintains edge sharpness and tool rigidity, all while providing exceptional wear resistance.

Primarily designed for pocketing applications with optimized geometries for ISO S, M and P. CoroMill® MH20 ensures secure and vibration-free machining with long overhangs thanks to its light-cutting action in combination with a robust shank design.

OSG HY-PRO® CARB VGM End Mills for High-Efficiency Milling (HEM) is available in 5-, 6- and 7-flutes with multiple lengths of cut, in square/ corner rad variations and excels in P, M, K, S and hardened steel up to 35HRC.

AE-VMS short series endmills designed for stable milling application, ideal for wide range of material like Carbon steel, Alloy steel and Stainless steel to Titanium alloys and Ni alloys.

Introducing OSG’s expanded premium, high performance drill series, the ADO-40D 50D for deep-hole drilling. Drill up to 50 times diameter depth, without a peck cycle, in steels. Reduced thrust force design and EgiAs coating, reduce heat, enabling high speed and exceptional tool life.

Walter has selected the D4120 and D3120 for use with the equally tough and wear-resistant Tiger·tec® Gold coated inserts. Users requiring high precision when drilling should select the D4120 while the D3120 is considered to be particularly economical and easy to use because it only requires one type of indexable insert.

The spline connection is used to transmit the torque, ensuring a very durable assembly to withstand considerable cutting forces during slot milling, perfect long-reach overhang.

Presented by: Iscar Tools Inc.,

The OSG A-Brand ADO-MICRO coolant through drill is ideal for applications in carbon, alloy and stainless steels, as well as cast iron, aluminum alloy, titanium and HRSA materials. It is available in 0.7mm through 2mm diameters and up to 20 times diameter lengths.

OSG’s A-Brand A-Tap is designed to simplify tool management by exceling in a wide variety of materials and applications. It’s made from premium powdered metal HSS and coated with our patented V-coating giving it exceptional wear resistance.

The MD133 milling cutter offers high process reliability and maximum productivity with an optimal metal removal rate with reduced machining times.

The DC160 from Walter is the next generation of drilling • High productivity in many different materials • Can be used universally in an extremely wide range of applications • Lands positioned very far forward to ensure fast guidance in the hole • Remarkable positioning accuracy thanks to the innovative new thinner web

OSG’s master class of advanced performance tooling solutions for drilling, milling and threading. Unsurpassed performance for an extensive range of materials and applications. Quality, reliability and satisfaction. Bring your A Game with OSG’s A-BRAND®.

ISCAR is introducing a new family of multifunction cutters featuring four different insert geometries. The new TOR6MILL milling cutters and inserts have been designed for a wide range of applications in the die & mold, turbine blade, and general engineering industries.

CoroMill® Dura dedicated solid end mills for aluminum are a stable and flexible concept, designed to work in ISO N applications. Specifically developed for roughing with finishing capabilities, for different engagements in aluminum.

The H-Carb Seven Flute High Efficiency Endmill specializes in deep axial trochoidal and high-speed machining applications. Offered at various lengths of cut, the 7 flute design creates a superior finish to conventional 5 or 6 flute tools.

Presented by: Kyocera SGS Precision Tools,

Actuating tools stand for maximum rationalisation and optimisation potential in machining. For this reason, and to address the requirements for complete tool ranges, innovative actuating tools, boring bars and facing heads have formed part of the MAPAL portfolio since the 1990s.

High Volume Machining of Aluminium structural components, maximum machining depth, polished chip flutes for optimum chip removal, Reduced cutting force and high quality surface finish through the highly positive rake angle, Solid carbide, PCD, and ISO-indexable insert versions

Challenge/Application: Create aluminum part Old Process: 16mm 3 flute end mill (competitor) Disadvantages to old process: 5 minutes, 16 seconds machine time Solution/new process: KOR™ 5 Advantages to new process: 1 minute, 54 seconds machine time

The newly introduced HELIIQMILL 390 family inserts offer distinct technical advantages with a very attractive price per cutting edge.

Looking for solid carbide drills to add to your process productivity? The Dormer Force program of solid carbide drills includes the Force X for multi material use and also the Force M for stainless steel.

MAPAL always innovating and keeping a step forward in technology has a wide range of options to offer to the Electro mobility industry. A dedicated E-mobility department is at your service to provide solutions and improvements to your processes

MAPAL offer a variety of solutions for the machining of Carbon Fibre.

Get a tool recommendation including speeds and feeds based on the task that you are performing. Utilise the connectivity of CoroPlus to import the speeds and feeds into your CAM software or Tool data management system through the click of a button.

Cut production times and save money with automated tools for front and back deburring, chamfering, countersinking, spot facing. Machine parts in One Operation with no turning the work piece.

OSG’s A-Brand end mill series is available in several designs, including corner radii, reduced neck and nicked flutes for improved chip control. All end mills feature variable geometry, positive rake and special flute form to reduce vibration and cutting forces.

Alu-Power HPC is designed for high speed milling of Aluminum for Aerospace and Automotive industries. Available in 3 flute version with neck-down, sharp corner, chamfer and corner radius styles. Coated (DLC) or uncoated available. Capable to run up to 35,000 – 2000 IPM.

Xtra·tec® XT is a new generation of tools that combines efficiency and process reliability on a whole new level. - Maximum stability, maximum productivity - No need for additional finishing operations - Universal use - Indexable inserts in Tiger·tec® Silver and Tiger·tec® Gold Better performance, greater process reliability: The latest generation in the successful range of Walter milling tools not only meets both these requirements but takes them to a whole new level.

Simplify tool selection and part programming with the Niagara Cutter™ ST540 5-flute end mills from Seco. Gain versatility with the ability to handle slot milling, side mill roughing, side mill finishing, and face milling applications with a single product family.

Maximize machine output and gain lower CPU thanks to the double-sided, eight-edged inserts of the Double Quattromill 14 face milling cutter. The extremely free-cutting insert geometries lower cutting forces and require less machine power while also ensuring stability.

The EMUGE Threads-all™ ZGF program of premium sub-micro grain carbide thread mills encompasses solutions for the production of internal threads from No. 0-80 (M1) to 3/4-16 for demanding industries using difficult materials such as stainless steel, titanium and Inconel.

The Pramet double-sided SNGX11 insert supports high feed milling up to 1.7mm depths of cut. A strong main cutting edge ensures high durability and process security – especially when machining corners inside a pocket.

Less cutting pressure - higher productivity. — Low costs per thread thanks to fast machining and high tool life — High level of process reliability and easy handling due to extremely infrequent radius correction — Very good results even under unfavourable conditions and difficult materials

ISCAR is expanding its parting line by adding reinforced blocks and 4-pocket square type adapters for TANG-GRIP and DO-GRIP .079-.197” width inserts for economical parting operations of bars up to Ø4.72”

With MAPAL tools and services any process can be improved. In this example you can see how a 3 tool process is upgraded to a one shot solution providing savings in cycle time of 75%.

A cut above the rest for large batch sizes and mass production. Low cost per thread for large batch sizes. Maximum tool life thanks to innovative geometry and newly developed coating. For all formable materials in the ISO P material group.

Greenleaf Corporation has been transforming industries with our metalcutting tools & systems and technical ceramic products since 1945. This official corporate video just scratches the surface of Greenleaf’s rich history and highly competitive services and capabilities.

Up to 8 cutting edges per insert. That’s helical milling at the lowest possible cost-per-edge. HARVI Ultra 8X helical milling cutters are designed to deliver the highest metal removal rates (MRR), especially in high-temperature alloys (Titanium).

This free university-level e-learning will support you in learning and developing your metalworking skills. The Sandvik Coromant metal cutting technology e-learning is divided into nine chapters and 75 courses, covering theory and application. Register today.

Take the difficulty out of turning stainless steel with the Duratomic® TM turning grades. These inserts cover a broad range of stainless steel applications from finishing to heavy roughing, while ensuring long insert life, high productivity, and superior surface finishes.

Scientific Cutting Tools’ unique Coolant Ring Technology (CRT) Holder, is designed to deliver a ring of coolant around a non-coolant through tool. This delivery system effectively envelops the tool for optimal coolant penetration for chip evacuation and preventing heat-related issues.

ISCAR introduces new double-sided inserts with 4 unique cutting edges as an advantageous alternative to the conventional ISO standard positive inserts with 2 cutting edges.

The Dormer range of material-specific Shark Line taps has expanded with an assortment for high strength steels and titanium alloys. Available in spiral point and spiral flute geometries for through and blind hole threading, the Black ring taps provide high performance in hardened and tempered materials below 45 HRC.

Designed for roughing operations in the die & mold industry for machining narrow cavities, general engineering and the aerospace industry. Covers a wide range of applications for machining the main types of workpiece materials, optimal solution for roughing operations with high metal removal rates

New EMUGE InnoForm-STEEL-M Roll Form taps feature an innovative geometric design, special base material, lubrication grooves and coating to provide unsurpassed performance in your medium steel threading applications. Improve your thread surface quality while increasing static and dynamic thread strength with EMUGE.

OSG’s Phoenix PD indexable drill is designed for efficient, stable holemaking in a wide variety of materials. The center and periphery cutting edges use the same 4-sided insert. Available in both inch and metric sizes, up to 5 times diameter.

The HCP drilling heads enable drilling with 12xD drills without the need for pre-hole preparation. The new drills can be used in clad plates. The new 12 L/D ratio drills are commonly used in the heat exchanger and other industries.

The Dormer A012 jobber drill delivers a productive all-around jobber drill to standard metalworking. The 118° split point helps with self centering when hand-machining and reduces the push force required. Its Titanium Nitride coating increases service life of the drill and improves performance when drilling harder materials.

For machining productivity in stainless steels, steels (up to 45HRC), and cast iron, V7 Plus A’s advanced geometry, coating, and variable index design, provides smooth cutting, and long life, especially in high-speed machining and peel-milling applications.

Increase your shop’s productivity during small part turning applications with the Modular Quick Change (QC) Toolholder System from Seco Tools thanks to removable cutting heads and inserts for indexing outside of the machine.

Watch the new solid end mill from Kennametal easily tear through steel, stainless steel, titanium and aluminum AT THE SAME TIME! HARVI I TE — Maximum metal removal. Maximum productivity. Maximum benefit.

M5008 – Can be used universally – Optimum productivity thanks to extremely close pitched tools – High machining volume thanks to the combination of low depths of cut and high feed per tooth rates – High process reliability due to stable indexable insert – Low vibration tendency in long tools. MC025 – High-feed tools available from dia. 1 mm – High process reliability thanks to low radial load on the tool – Low inventory costs thanks to universal usability – Can be reconditioned multiple times – Reduced process costs thanks to Tiger·tec® cutting tool materials and four cutting edges. MD025 – High-feed tools with even more teeth for maximum productivity – Ideal for variable use on complex components thanks to compact design and reduced neck for deep cavities – High process reliability thanks to low radial load on the tool.

CoroDrill® 860 with -GM geometry is a high-performance multi material drilling solution for short holes. It is primarily focusing on ISO P, M, K and H materials. It performs competitively in ISO-N and ISO-S materials as well.

In this video, we'll help break down the process of centering a boring bar to your lathe using a digital angle finder in 6 easy steps: Stay tuned for more tech tips coming from Kennametal Inc.

Pramet continues to expand its shoulder milling range with a new program of inch cutters, geometries and inserts.

The Seco Perfomax indexable insert drill delivers higher drilling parameter, longer tool life, and exceptional chip control and evacuation. This drill’s innovative features include new flute designs with anti-friction surfaces and laser hardened fronts for added strength, stability, and accuracy.

Titanox Power is the latest solution from YG-1, the market leader in endmills for high performance milling of Titanium, Stainless Steel, Titanium, and other heat resistant alloys for aerospace, medical, and defense industries. 4 and 5 flute versions available.

Easy to select, easy to order, easy to apply, exceptional performance – that’s First Choice! The most versatile high-performing products from Kennametal, covering 80% of the applications you machine on a daily basis. First Choice Keeps You Running!

SCT Helical chamfer mills feature a variable helical flute design that provides high sheer, reduced side-cutting pressure, and improved chip evacuation. Diameter sizes range 1/8”-¾”. Included angle options: 60°, 90°, or 120°. Tool tip diameter held to + /– 0.002.

An indexable insert drill with optimized grades and geometris, a flexible modular drilling interface, new flute design and a rigid tool body. Watch this demo film to find out more about CoroDrill® DS20 4xD-7xD.

© 2024 FMA Communications Canada, Inc. All rights reserved.

Cutting Tools

Flat End Mills Not yet registered? Sign up